Elements and Performance Criteria
- Prepare to remove and replace an engine cylinder head
- Safety and environmental requirements are sourced and interpreted
- Task instruction is interpreted and engine assembly to be worked on is identified
- Manufacturer specifications and workplace procedures for engine cylinder head removal and replacement are sourced and interpreted
- Potential hazards and risks associated with task are identified and reported to workplace supervisor
- Tools and equipment required for removing and replacing an engine cylinder head are identified according to manufacturer specifications
- Remove engine cylinder head
- Clean, dismantle and inspect engine cylinder head
- Cleaning methods and materials are selected and checked according to manufacturer specifications and workplace procedures
- Engine cylinder head is cleaned according to safety and environmental requirements
- Engine cylinder head is dismantled without causing damage to components, tools or equipment
- Engine cylinder head and components are cleaned and arranged for identification
- Engine cylinder head and components are measured and results compared against manufacturer specifications
- Engine cylinder head and components inspection results are recorded
- Reassemble and replace engine cylinder head
- Engine cylinder head and components are prepared for assembly according to manufacturer specifications and safety requirements
- Engine cylinder head is assembled according to manufacturer specifications and workplace procedures, and without causing damage to components, tools or equipment
- Engine cylinder head is replaced onto engine assembly according to manufacturer specifications and workplace procedures, and without causing damage to components, tools or equipment
- Engine is tested for correct assembly and operation
- Complete work processes
- Final inspection is made to ensure work meets task instruction and workplace standards, and engine is presented ready for use or storage according to workplace procedures
- Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored according to environmental requirements and workplace procedures
- Tools and equipment are checked and stored in a condition ready for use according to workplace procedures, or tagged and reported where necessary
- Workplace documentation is processed according to workplace procedures